A historic transformation is underway at the Waldorf Astoria in New York City, where Boston-based contractor Suffolk is leading an ambitious $2 billion renovation. This project aims to convert part of the building into luxury condominiums while meticulously restoring its iconic interiors. The endeavor involves reinforcing aging structural elements, replacing outdated infrastructure, and preserving the hotel's historical identity through intricate restoration techniques. By dividing the work into specialized teams for residential, hotel, and core infrastructure, Suffolk ensures continuity across the operation. Advanced technology plays a crucial role in detecting discrepancies early and preventing delays. The hotel portion is set to reopen in 2025, followed by the residential side in 2026.
The journey began in 2017 when the landmark closed its doors to embark on this massive upgrade. General Superintendent Carmine Favia highlighted the unique challenge of blending construction with historical preservation. Suffolk's strategy involved cataloging original plasterwork, metal details, and stone, storing them in climate-controlled warehouses. For fragile decorative pieces that couldn't be salvaged, molds were taken to replicate their designs. Skilled artisans were sourced to restore intricate details such as gold leaf and silver paper applications.
Among the standout achievements is the restoration of the Silver Corridor, adorned with century-old murals relocated from the original Waldorf near the Empire State Building. Teams also reopened the Basildon courtyard by removing a later-added mechanical room, restoring its 1920s configuration. Modern MEP systems were installed above delicate interiors in spaces like the Grand Ballroom. Favia noted the complexity of working with 20-foot-tall terracotta block walls and floors made from a mix of cinder blocks, terracotta, and chicken wire coated in ash concrete.
Suffolk employed cutting-edge technology to address these challenges. Using Planit, a laser scanning tool, allowed teams to detect discrepancies early, preventing costly rework. Their Plan + Control process merged drawing sets into a coordinated model, identifying issues before work commenced. Procore's project management software handled all documentation, while OpenSpace provided a visual record of progress. A smart water monitoring system, WINT, flagged leaks to prevent damage.
This monumental project is nearing completion, with the hotel portion scheduled to reopen in 2025 and the residential side following in 2026. Favia expressed pride in what he considers a once-in-a-lifetime opportunity. Through careful planning, advanced technology, and skilled craftsmanship, Suffolk is breathing new life into a cherished New York icon, ensuring its legacy endures for future generations.