The semiconductor industry stands as the backbone of modern technology, experiencing remarkable growth. This surge is driven by the escalating demand for advanced electronics, ranging from smartphones and laptops to electric vehicles and artificial intelligence. During the pandemic, the necessity to manufacture these electronics on U.S. soil became more evident.

How Construction Can Keep Pace with Semiconductor Technology

Building Information Modeling (BIM)

BIM has emerged as a game-changer in semiconductor construction projects. Through the creation of detailed digital facility models, construction teams can simulate processes, optimize workflows, and anticipate challenges in advance. This proactive approach leads to quicker project completion and reduced costs, enabling companies to remain competitive in a fast-paced market. For instance, by visualizing the construction process digitally, potential issues can be identified and resolved early on, saving both time and money.

Offsite Manufacturing

Offsite manufacturing plays a crucial role in the construction of fabs due to their size and complexity. Producing assemblies offsite not only saves time and money but also provides a controlled working environment, ensuring safer production of subassemblies. Imagine large-scale components being fabricated in a controlled factory setting and then seamlessly integrated into the final construction, minimizing on-site construction time and risks.

Automation and Robotics

Automation and robotics have the potential to significantly increase production and efficiency. Through Suffolk Technologies, a venture capital platform affiliated with Suffolk, we collaborate with built world startups to pilot and scale their products on site. Take KayaAI, for example, which automates and streamlines the procurement process, reducing manual efforts and errors. Rugged Robotics, on the other hand, uses robotics to perfect field layout, enhancing the overall construction process.

Energy-Efficient Designs

New semiconductor fabs incorporate renewable energy sources like solar and wind, along with advanced HVAC systems and efficient lighting. By reducing energy consumption, companies can lower operational costs while contributing to global sustainability goals. Suffolk Design, our in-house design and design management team, is working closely with engineers and architects to streamline the design-construction workflow and achieve the most constructible and energy-efficient designs possible. This includes optimizing the placement of windows for natural light and integrating solar panels seamlessly into the building structure.

Water Conservation Technologies

Water is a vital resource in semiconductor manufacturing, extensively used in the fabrication process. Innovative construction techniques such as recycling systems and rainwater harvesting help conserve water. WINT Water Intelligence, with which Suffolk Technologies collaborates, detects and stops leaks at the source using artificial intelligence. This not only saves water but also alerts users when leaks occur and automatically shuts them off, minimizing water wastage.

Material Selection

Designs and technologies are increasingly promoting non-traditional building materials. Many construction firms are choosing recycled or eco-friendly materials, which not only reduce waste but also often offer better performance. This commitment to sustainability is becoming a key differentiator in the competitive landscape of semiconductor construction. For example, using recycled steel in construction can reduce the environmental impact while maintaining the structural integrity of the building.

Workforce Development

Construction companies need to invest in technology to attract team members and equip them with the necessary skills to build and operate new factories effectively. Many companies are establishing training programs to upskill their workforce in areas such as robotics, BIM, and sustainable construction practices. Partnerships with educational institutions facilitate the transfer of knowledge and ensure a continuous supply of skilled workers. By providing training and development opportunities, construction companies can build a more capable and motivated workforce.In conclusion, faced with the dual challenge of meeting growing demand and closing the skills gap, the semiconductor construction industry is at a crucial juncture. As technology continues to advance, the strategies and approaches to building these facilities must also evolve. By staying agile and forward-thinking, the industry can not only keep pace with technological advancements but also lead the way towards a more efficient and sustainable future.